Design Components Affecting Efficiency in Compressed Air Systems


Compressed air system roomCompressed air systems use air pressure to transfer power between units in an industrial setting, and then devices in the same workshop use this energy from the compressor to run workshop processes.

However, central to this layout is the industrial pipework that links the devices that use up the energy with the compressed air systems creating that energy, say Blue Line poly pipes.

That said, here are two basics you should follow.

Proper Ventilation

One critical aspect when it comes to ventilation in compressed air systems is isolation. Paint spraying stations, for example, work best with individual booths, as they require substantial filtering of air.

That makes compressed air piping, especially its layout and installation, a little more complicated than how manufacturers put it in brochures.

But, the major drawback here is that most devices in a compressed air system require outside walls to function optimally, which sacrifices the simplicity of the layout and installation of the piping system. It is, therefore, important you consider simplifying your systems’ supply lines when planning your shop floor.

Piping over Connectors

This factor should top your key considerations when designing compressed air systems, as it is in the piping that most leaks occur. But, it is not only in leaks that you compromise the efficiency of compressed air systems; obstructions, total blockage, moisture and sharp angles also play a part, and it is more of using the wrong piping than connectors that contributes to that.

That centres on the single fact that having a faulty or inappropriate piping causes energy losses in compressed air systems thus affecting your profit margins.

It is, therefore advisable that you highly consider the specific elements you use to in the layout of the compressed air systems, as well as the expertise you used to install and maintain them.